Table of Contents
- Introduction
- Step 1: Removing the Exhaust Port
- Step 2: Unplugging the Electronic Braking System
- Step 3: Cleaning the Parts
- Step 4: Removing the Belt Cover
- Step 5: Removing the Primary
- Step 6: Installing the New Belt
- Step 7: Reinstalling the Primary
- Step 8: Reassembling and Finalizing
- FAQs
- Conclusion
Introduction
If you own a Kawasaki 650 Brute Force and need to change the belt, this step-by-step guide will walk you through the process. A worn-out or damaged belt can affect the performance of your ATV, so it’s essential to replace it when necessary. By following these instructions, you’ll be able to change the belt and ensure smooth operation. Let’s get started!
Step 1: Removing the Exhaust Port
To begin, remove the exhaust port on your Kawasaki 650 Brute Force. This will provide better access to the belt and make the process easier.
Step 2: Unplugging the Electronic Braking System
Next, unplug the electronic braking system. This will prevent any accidental engagement of the brakes while working on the belt.
Step 3: Cleaning the Parts
Before proceeding with the belt change, take a moment to clean the parts. If you notice any signs of water damage, it’s crucial to thoroughly clean and dry the affected areas. This will ensure optimal performance and longevity.
Step 4: Removing the Belt Cover
Now, let’s remove the belt cover. There are eight ten millimeter bolts securing the cover. Carefully remove them to access the belt.
Step 5: Removing the Primary
To create slack in the belt, we need to remove the primary. Use a 19-millimeter wrench to loosen the primary bolt. Please note that it is reverse threaded, so be sure to turn it in the correct direction. Use a breaker bar or a similar tool to secure the basket while loosening the bolt. You should hear a pop when the primary comes off.
Step 6: Installing the New Belt
It’s time to install the new belt. Make sure the routing is correct, with the routing arrow pointing towards you. Slide the belt into the secondary and work it around until it fits snugly. Take your time to ensure proper alignment.
Step 7: Reinstalling the Primary
With the new belt in place, it’s time to reinstall the primary. Carefully align the primary and slide it back onto the shaft. Use the clutch puller tool to secure it in place. Remember, it’s not reverse threaded like the primary bolt, so thread it in the normal direction.
Step 8: Reassembling and Finalizing
Before putting the belt cover back on, clean the area where the gasket sits using a little WD40 on a paper towel. This will help ensure a proper seal. Reinstall the clean belt cover and apply a thin layer of silicone grease around the gasket to aid in sealing. Reconnect the electronic braking system, secure the bolts, and your belt change is complete.
FAQs
Q: Can I skip cleaning the parts if I don’t see any water damage?
A: It’s always a good idea to clean the parts, even if you don’t see any visible water damage. Cleaning helps remove debris and ensures optimal performance.
Q: Do I need any special tools to change the belt?
A: You’ll need a 19-millimeter wrench, a breaker bar or similar tool, and a clutch puller tool to complete the belt change.
Q: Can I reuse the old belt if it’s still in good condition?
A: It’s generally recommended to replace the belt with a new one, even if the old belt appears to be in good condition. This helps prevent unexpected failures and ensures consistent performance.
Q: How often should I change the belt on my Kawasaki 650 Brute Force?
A: The belt should be inspected regularly for wear and replaced as needed. The frequency of belt changes can vary depending on usage, so it’s important to monitor its condition and replace it when necessary.
Conclusion
Changing the belt on your Kawasaki 650 Brute Force is a manageable task that you can do yourself. By following the steps outlined in this guide, you can ensure the smooth operation and longevity of your ATV. Remember to take your time, follow safety precautions, and consult your vehicle’s manual if needed. Enjoy your improved performance with the new belt!